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YM-GEJRL
Yanming
Foshan Naihai Yanming Thermal Equipment Technology Co.,Ltd. is made up of a in the field of aluminum equipment have many years experience in the deisgh of engineering and technical personnel and workers technicians,is committed to Infrared Gas Electric Dual-purpose Aluminum Rod Heating Furnace (long Rod Hot Shear) research and development and manufacturing team. The Infrared Gas Electric Dual-purpose Aluminum Rod Heating Furnace (long Rod Hot Shear) adoupting infrared radiation and the most advanced and efficient axial compression jet heating technology,combined with a mesh plate waste heat recovery system,can achieve the highest heat utilization rate.We have a professional after-sales team to safeguard you.Welcome to consult us anytime!
Foshan Naihai Yanming Thermal Equipment Technology Co.,Ltd. is made up of a in the field of aluminum equipment have many years experience in the deisgh of engineering and technical personnel and workers technicians,is committed to Infrared Gas Electric Dual-purpose Aluminum Rod Heating Furnace (long Rod Hot Shear) research and development and manufacturing team. The Infrared Gas Electric Dual-purpose Aluminum Rod Heating Furnace (long Rod Hot Shear) adoupting infrared radiation and the most advanced and efficient axial compression jet heating technology,combined with a mesh plate waste heat recovery system,can achieve the highest heat utilization rate.We have a professional after-sales team to safeguard you.Welcome to consult us anytime!
The Infrared Gas Electric Dual-purpose Aluminum Rod Heating Furnace (long Rod Hot Shear) adopts a multi-mode heating method. Combining gas and electricity as energy sources can complement each other, reducing dependence on a single energy source and lowering production costs during fluctuations in energy prices. For instance, when gas prices are low, prioritize using gas for heating, and switch to electric heating during periods when electricity rates are favorable. Equipped with a PLC control system and temperature sensors, it can monitor and adjust the furnace temperature in real-time, achieving temperature control accuracy of ±5℃. It also allows flexible setting of heating curves based on different aluminum rod specifications and process requirements.Infrared radiation heating heats up faster than traditional conductive heating methods, typically reaching the set temperature within 30 minutes. Additionally, the temperature difference between the core and surface of the aluminum rod is minimal (≤15℃), effectively reducing waste produced during processing.The most important thing is its good environmental performance, sufficient gas combustion, and combined with exhaust treatment equipment, it can reduce nitrogen oxide (NOx) emissions below 30mg/m ³, which meets national environmental standards; The electric heating mode achieves zero emissions and is particularly suitable for use in areas with strict environmental requirements.
The Infrared Gas Electric Dual-purpose Aluminum Rod Heating Furnace (long Rod Hot Shear) adopts a multi-mode heating method. Combining gas and electricity as energy sources can complement each other, reducing dependence on a single energy source and lowering production costs during fluctuations in energy prices. For instance, when gas prices are low, prioritize using gas for heating, and switch to electric heating during periods when electricity rates are favorable. Equipped with a PLC control system and temperature sensors, it can monitor and adjust the furnace temperature in real-time, achieving temperature control accuracy of ±5℃. It also allows flexible setting of heating curves based on different aluminum rod specifications and process requirements.Infrared radiation heating heats up faster than traditional conductive heating methods, typically reaching the set temperature within 30 minutes. Additionally, the temperature difference between the core and surface of the aluminum rod is minimal (≤15℃), effectively reducing waste produced during processing.The most important thing is its good environmental performance, sufficient gas combustion, and combined with exhaust treatment equipment, it can reduce nitrogen oxide (NOx) emissions below 30mg/m ³, which meets national environmental standards; The electric heating mode achieves zero emissions and is particularly suitable for use in areas with strict environmental requirements.
The infrared electric dual-use aluminum rod heating furnace is an advanced device that integrates multiple heating technologies. It has gained widespread application in the aluminum processing industry due to its high efficiency, flexibility, and energy-saving features. Below, we provide a detailed introduction to the equipment, its core advantages, and specific application scenarios.
1. In the aluminum extrusion industry
The application involves heating aluminum rods to extrusion temperatures (typically 400-520℃) during the production of aluminum doors and windows and industrial profiles such as rail transit profiles and electronic heat sinks. This furnace ensures uniform heating of the aluminum rods, thereby increasing the extrusion speed and surface quality of the profiles, and reducing the likelihood of defects such as warping and cracking.
A typical case is that an aluminum profile manufacturing company, after introducing this equipment, saw a 20% increase in production efficiency, a 15% reduction in scrap rate, and approximately a 12% saving in energy costs.
2. In the field of aluminum forging and casting
the application involves precise temperature control of aluminum bars during pre-heating for automotive parts such as wheels and engine blocks, as well as aerospace structural components, to ensure the mechanical properties of the forged parts. Additionally, pre-heating aluminum bars before casting reduces thermal shock on molds, extending their lifespan.
The technical advantage of infrared heating is its ability to quickly penetrate through the surface of the aluminum bar, ensuring uniform internal temperature rise and avoiding the surface overburning caused by traditional flame heating, making it particularly suitable for heating temperature-sensitive high-strength aluminum alloys like the 2024 series.
3. In the field of aluminum rod preprocessing and aging
Application: During the uniform annealing treatment of aluminum rods, it is necessary to maintain the rods at a certain temperature (such as around 500°C) for an extended period to eliminate casting stresses and improve the microstructure. The device's constant temperature control function meets this process requirement, and during the aging stage, precise temperature control can enhance the strength and hardness of aluminum alloys.
Extended applications: It can also be used for surface drying of aluminum rods, such as removing moisture from the surface before coating to ensure adhesion of the coating.
The infrared electric dual-use aluminum rod heating furnace is an advanced device that integrates multiple heating technologies. It has gained widespread application in the aluminum processing industry due to its high efficiency, flexibility, and energy-saving features. Below, we provide a detailed introduction to the equipment, its core advantages, and specific application scenarios.
1. In the aluminum extrusion industry
The application involves heating aluminum rods to extrusion temperatures (typically 400-520℃) during the production of aluminum doors and windows and industrial profiles such as rail transit profiles and electronic heat sinks. This furnace ensures uniform heating of the aluminum rods, thereby increasing the extrusion speed and surface quality of the profiles, and reducing the likelihood of defects such as warping and cracking.
A typical case is that an aluminum profile manufacturing company, after introducing this equipment, saw a 20% increase in production efficiency, a 15% reduction in scrap rate, and approximately a 12% saving in energy costs.
2. In the field of aluminum forging and casting
the application involves precise temperature control of aluminum bars during pre-heating for automotive parts such as wheels and engine blocks, as well as aerospace structural components, to ensure the mechanical properties of the forged parts. Additionally, pre-heating aluminum bars before casting reduces thermal shock on molds, extending their lifespan.
The technical advantage of infrared heating is its ability to quickly penetrate through the surface of the aluminum bar, ensuring uniform internal temperature rise and avoiding the surface overburning caused by traditional flame heating, making it particularly suitable for heating temperature-sensitive high-strength aluminum alloys like the 2024 series.
3. In the field of aluminum rod preprocessing and aging
Application: During the uniform annealing treatment of aluminum rods, it is necessary to maintain the rods at a certain temperature (such as around 500°C) for an extended period to eliminate casting stresses and improve the microstructure. The device's constant temperature control function meets this process requirement, and during the aging stage, precise temperature control can enhance the strength and hardness of aluminum alloys.
Extended applications: It can also be used for surface drying of aluminum rods, such as removing moisture from the surface before coating to ensure adhesion of the coating.